Bakery – Muffins

MUFFIN PRODUCTION DIAGRAM

MIX

Double Arm Mixer

Double arm mixers provide more even mixing, which is a necessity for doughs and batters. Providing a high capacity, this mixer allows us to streamline production and results in less downtime for our dough extruders and batter depositors.

DEPOSIT

Hinds Bock Depositor

Batter is deposited into muffin cups in custom molds. This depositor provides precise temperature control as well as precise filling, ensuring that each muffin is consistent with the last.

BAKE

Revent Rotating Rack Ovens

Featuring a central rotating point, these ovens are loaded with full racks and provide even heating for scalable production.  With belt driven ovens, you can experience a significant degree of waste due to hot spots.  Rotating rack ovens prevent that by both using convection fans to circulate the hot air and by rotating the racks as well to prevent hot spots from forming. 

POUCH BAG

Yilong Pouch Bagger with 10 Head Scale

Resealable pouches are used for multiple serving packages as they can be resealed, extending the shelf life of an opened package for the consumer.

PILLOW BAG

Matrix Vertical Form Fill Sealer with 10 Head Scale

Pillow Bags are used as either single serve portions or as inner packages inside product boxes.

FLOW WRAP

Syntegon Horizontal Flow Wrapper

Flow Wrap is used for single portions, either individual muffins or 2 or 3 muffins in a tray.

CADDY (optional)

Available as both thinner whiteboard caddies that get packed into master cases or as ships in its own caddy made of corrugate

PRODUCT BOX (optional)

Econocorp Twin Seal Cartoner

Product boxes are a great way to create a sturdy package for your product that stands on its own and uses a recyclable material.

MASTER CASE

Corrugate Cardboard Boxes that can be pre-printed with your company information

CARDBOARD SHIPPER (optional)

Available fully printed and can ship stocked or folded flat with caddies/master cases shipped separately

Shippers are typically used by brick and mortar stores to display holiday or products with a limited-time promotion.  In grocery stores, shippers are a good way to move more product as they don’t get lost in the middle of a shelf.

Traditional Muffins – A baked muffin, which can be customized with a wide variety of ingredients and individually wrapped or packaged into stand-up pouches or pillow bags. Muffins start with a liquid batter that can be deposited into molds and baked. These donuts can be customized to feature specific dietary profiles as well as Better for You ingredients.

Miniature Muffins – Also baked like traditional muffins, miniature muffins are smaller and perfect for a snackable product. These can also be customized with a wide variety of ingredients and packaged into stand-up pouches or pillow bags. These start with a liquid batter that is deposited into molds and baked. These can also be customized to feature specific dietary profiles as well as Better for You ingredients.