
CEREAL PRODUCTION DIAGRAM
PUFF

Cretors Hot Air Puffer
Using hot air and a rotating drum, the hot air puffer takes the residual moisture in dried cereal pieces and causes it to evaporate, resulting in the puffed cereal piece expanding and giving it a light and crispy texture. Multiple different cereal pieces can be used, including corn, wheat, rice, chickpea, potato, and lentils.

SYRUP

Groen Oil Jacketed Kettle Cooker
Featuring an auto-mixing blade, this large volume kettle cooker can produce perfectly mixed syrups to season or flavor your snacks. Oil jacketed kettles can also produce confections, which means that we can produce things like toffee peanuts or similar items.

FLAVOR

Stokes Panning Machines
With a rotating large capacity drum and internal ribs to help mix, the Stokes Panning Machine is a useful tool for evenly applying flavorings to smaller pieces like nuts or seeds or baked goods like cereal pieces. By wet and/or dry flavorings, we can get even flavor coatings on each piece and create consistent flavors without hot spots or un-flavored pieces.

BAKE

Revent Rotating Rack Ovens
Featuring a central rotating point, these ovens are loaded with full racks and provide even heating for scalable production. With belt driven ovens, you can experience a significant degree of waste due to hot spots. Rotating rack ovens prevent that by both using convection fans to circulate the hot air and by rotating the racks as well to prevent hot spots from forming. These ovens are great to set the seasoning on a snack mix and provide a kill step, improving your product’s shelf life and overall food safety.
TWO BAGGING OPTIONS AVAILABLE


POUCH BAG

Yilong Pouch Bagger with 10 Head Scale
Resealable pouches are used for multiple serving packages as they can be resealed, extending the shelf life of an opened package for the consumer.
PILLOW BAG

Matrix Vertical Form Fill Sealer with 10 Head Scale
Pillow Bags are used as either single serve portions or as inner packages inside product boxes.


CADDY (optional)

Available as both thinner whiteboard caddies that get packed into master cases or as ships in its own caddy made of corrugate
PRODUCT BOX (optional)

Econocorp Twin Seal Cartoner
Product boxes are a great way to create a sturdy package for your product that stands on its own and uses a recyclable material.

MASTER CASE

Corrugate Cardboard Boxes that can be pre-printed with your company information

CARDBOARD SHIPPER (optional)

Available fully printed and can ship stocked or folded flat with caddies/master cases shipped separately
Shippers are typically used by brick and mortar stores to display holiday or products with a limited-time promotion. In grocery stores, shippers are a good way to move more product as they don’t get lost in the middle of a shelf.
CEREAL TYPES

Traditional Cereals – Featuring ingredients like wheat, corn, rice, or potato, we can source these dried pasta-like pellets from a variety of vendors and puff them using hot air. Once puffed, we flavor them with a variety of syrups to achieve desired flavor profiles. Served with milk or eaten on its own, Traditional Cereals are the standard of national brands everywhere, and are typically light and crispy, while featuring both adult and children themed packaging. These can be fortified with additional vitamins and minerals in the flavoring syrup, to add increased nutritional value.

Dairy Puffs – Featuring a cereal shape made with a dairy protein crisp, these are a great alternative to traditional cereals for low carb or higher protein diets and can be sourced from a handful of vendors. Served with milk or eaten on their own, Dairy Puffs provide more functionality due to their higher protein content. Dairy Puffs are also flavored with syrups that are then baked on to set the flavor, providing a wide variety of flavors and colors to differentiate each product. These can be fortified with additional vitamins and minerals in the flavoring syrup, to increased nutritional value.

Soy Puffs – Featuring a cereal shape made with a soy protein crisp, these are a great alternative to dairy puffs for those with a dairy allergy or for vegan diets and can be sourced from a couple of vendors. Served with milk or eaten on their own, Soy Puffs also provide more functionality due to their higher protein content. Soy Puffs are also flavored with syrups and can have those syrups changed with flavors and colors to create different products. These can be fortified with additional vitamins and minerals in the flavoring syrup, increasing the nutritional value.

