BITE/COOKIE PRODUCTION DIAGRAM
MIX
Double Arm Mixer
Double arm mixers provide more even mixing, which is a necessity for doughs. Providing a high capacity, this mixer allows us to streamline production and results in less downtime for our dough extruder.
PORTION
Vemag Robot 500
Available Dies
Large Format
Small Format
Using a single lane, this cutting die allows us to create large format cookies.
With up to 8 lanes across, these cutting dies allow us to rapidly produce small format cookies.
BAKE
Revent Rotating Rack Ovens
Featuring a central rotating point, these ovens are loaded with full racks and provide even heating for scalable production. With belt driven ovens, you can experience a significant degree of waste due to hot spots. Rotating rack ovens prevent that by both using convection fans to circulate the hot air and by rotating the racks as well to prevent hot spots from forming. These ovens are great to set the seasoning on a snack mix and provide a kill step, improving your product’s shelf life and overall food safety.
POUCH BAG
Yilong Pouch Bagger with 10 Head Scale
Resealable pouches are used for multiple serving packages as they can be resealed, extending the shelf life of an opened package for the consumer.
PILLOW BAG
Matrix Vertical Form Fill Sealer with 10 Head Scale
Pillow Bags are used as either single serve portions or as inner packages inside product boxes.
FLOW WRAP
Syntegon Horizontal Flow Wrapper
Flow Wrap is used for single portions, either individual cookies or 2 or 3 cookies in a tray.
CADDY (optional)
Available as both thinner whiteboard caddies that get packed into master cases or as ships in its own caddy made of corrugate
PRODUCT BOX (optional)
Econocorp Twin Seal Cartoner
Product boxes are a great way to create a sturdy package for your product that stands on its own and uses a recyclable material.
MASTER CASE
Corrugate Cardboard Boxes that can be pre-printed with your company information
CARDBOARD SHIPPER (optional)
Available fully printed and can ship stocked or folded flat with caddies/master cases shipped separately
Shippers are typically used by brick and mortar stores to display holiday or products with a limited-time promotion. In grocery stores, shippers are a good way to move more product as they don’t get lost in the middle of a shelf.
COOKIE TYPES
Small Button Cookies – Our basic cookie size, which can be customized with a wide variety of ingredients and packaged into stand-up pouches or pillow bags. Small Button Cookies are a great way to provide more perceived value over larger format cookies. The customer looks at a small handful of cookies and views them as more quantity than if they look at a larger cookie that is the same weight. These cookies can also feature Better for You ingredients.
Dusted Shortbread Cookies – These are small shortbread cookies that are coated in flavored powdered sugar. Featuring a variety of flavors and combinations, Dusted Shortbread Cookies can have inclusions in the shortbread cookie dough, as well as flavorings in the powdered sugar itself. These cookies can also feature Better for You ingredients.
Thin Crispy Cookies – Our Thin Crispy Cookies are less dense than other doughs, so they will spread out when baking, giving each cookie a thin, crispy texture. These cookies can feature a variety of ingredients and inclusions and also give the appearance of more value as it takes a number of cookies to equal the same weight as a larger cookie.
Breakfast Bites/Cookies – Our Breakfast Bites/Cookies feature multiple inclusions and components as well as custom sizing. By making these bites/cookies with granola ingredients, they stand out from traditional cookies in look and texture. These make for great single serving breakfast snacks, similar to granola bars, but in more of a bite-size format. Breakfast Bites/Cookies can also be customized with Better for You ingredients, resulting in full meal replacement servings by adding components like more protein and fiber.
Large Cookies – These cookies have multiple ingredients available, as well as custom packaging. Large Cookies are the standard when it comes to presenting a single serve cookie. These cookies can also be customized with Better for You ingredients, resulting in meal replacement cookies by adding protein and fiber. Large Cookies are typically flow wrapped individually, which makes them ideal for grocery and convenience retail sale.
World Wide Gourmet Foods 